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Powder Coating Line
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Metal Hardware Spraying Equipment and PP Spray Booth for Professional Powder Coating Production Line on Metal Shelves

Metal Hardware Spraying Equipment and PP Spray Booth for Professional Powder Coating Production Line on Metal Shelves

Brand Name: CHG
Model Number: AC-32
MOQ: 1 set
Price: Negotiable
Payment Terms: L/C, D/P, T/T, Western Union, MoneyGram
Supply Ability: 10 sets per year
Detail Information
Place of Origin:
China
Certification:
ISO, CE
Coating:
Powder Coating
Substrate:
Metal Shelves
Control Unit:
PLC
Supply Ability:
10 Lines/Year
Package Size:
20000.00cm * 200.00cm * 400.00cm
After-sales Service:
Guide Equipment Installation And Use
Packaging Details:
Varies depending on the design
Product Description

Product Description

 

This automatic powder coating line is meticulously engineered to cater specifically to the coating of shelf components, featuring hangers that extend up to 13.5 meters in length. Designed with precision and efficiency in mind, this system ensures optimal processing for even the largest or most intricate shelving units.

 

The spray booth is constructed from high-quality polypropylene (PP) material, renowned for its exceptional chemical resistance and durability. This choice of material not only protects against corrosive substances but also guarantees a long service life, reducing maintenance needs and operational downtime.

 

The spraying process seamlessly integrates automatic gun spraying with supplementary manual coating stations. This hybrid approach delivers unparalleled precision and flexibility, allowing for both uniform coverage and detailed touch-ups where necessary. Automatic guns handle large surfaces efficiently, while skilled operators can apply finishing touches by hand, ensuring every detail meets exacting standards.

 

To facilitate smooth and continuous operation, the production line utilizes a power & free overhead conveyor system. This advanced setup provides flexible control over part movement, ensuring that each component progresses through the coating stages without interruption. Parts are manually loaded and unloaded at designated stations, accommodating the unique geometries of various shelf designs and sizes. This hands-on approach allows operators to carefully manage complex shapes, maintaining the integrity and quality of each piece throughout the coating process.

 

Overall, this powder coating line combines cutting-edge automation with human expertise, delivering a solution that enhances productivity, ensures high-quality finishes, and adapts to the specific requirements of your shelving products. Whether you need standard processing or customized solutions, this system is designed to meet your needs with reliability and excellence.

 

Customized Solutions and Quotation

 

Our powder coating lines are custom-designed to align with the specific products and demands of our clients. For an accurate quotation, we require detailed parameters of the production line you need. We invite you to contact us with comprehensive specifications for discussion; this will greatly assist us in crafting a solution that perfectly fits your requirements.

Feel free to reach out for an exclusive design proposal tailored to your needs. Additionally, we offer customization for various types of coating production lines based on the characteristics of your products, ensuring a solution that optimizes efficiency and quality.

 
The Process of Powder Coating Line:

 

1. Surface Preparation: The first step in the powder coating line is the surface preparation of the aluminum profiles. This stage is essential to ensure proper adhesion of the powder coating. Surface preparation may include cleaning, degreasing, and removing any contaminants from the aluminum surfaces.
2. Pre-Treatment: After surface preparation, the aluminum profiles undergo a pre-treatment process to enhance coating adhesion and corrosion resistance. Common pre-treatment methods include chemical cleaning, phosphating, or chromate conversion coating. The pre-treatment prepares the aluminum surface for better powder adhesion and improves coating performance.
3. Drying: Once the pre-treatment is completed, the aluminum profiles are passed through drying ovens to remove any remaining moisture from the surface. Dry aluminum surfaces are crucial for proper powder coating adhesion and finish.
4. Powder Coating Application: The dried aluminum profiles are then ready for powder coating application. The powder coating material is electrostatically charged and sprayed onto the aluminum profiles using powder coating guns. The positively charged powder particles are attracted to the grounded aluminum profiles, adhering to the surface uniformly.
5. Powder Curing: After powder coating application, the aluminum profiles are transferred to curing ovens. In the curing ovens, the powder coating undergoes a thermal curing process. The oven's heat causes the powder particles to melt and flow, creating a continuous, smooth coating film. The curing process also chemically cross-links the powder particles, ensuring a durable and hardened finish.
6. Cooling: Following the curing process, the coated aluminum profiles are allowed to cool down. This cooling phase stabilizes the coating and ensures it maintains its properties and appearance.
7. Quality Inspection: After cooling, the coated aluminum profiles undergo a thorough quality inspection. The inspection involves checking the coating thickness, appearance, adhesion, and overall quality to ensure it meets the specified standards.

 

Best Coating System Powder Coating Line with Power&Free Conveyor
Best Coating System Powder Coating Line with Power&Free Conveyor
Best Coating System Powder Coating Line with Power&Free Conveyor