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Powder Coating Line
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Metal Shelves Powder Coating Line with PP Spray Booth and Customized Solutions

Metal Shelves Powder Coating Line with PP Spray Booth and Customized Solutions

Brand Name: CHG
Model Number: AC-32
MOQ: 1 set
Price: Negotiable
Payment Terms: L/C, D/P, T/T, Western Union, MoneyGram
Supply Ability: 10 sets per year
Detail Information
Place of Origin:
China
Certification:
ISO, CE
Condition:
New
Mini Order Qty:
1 Set
Size:
Customizable
Trademark:
CHG
Customization:
Available
Warranty:
1 Year
Packaging Details:
Varies depending on the design
Product Description

Product Description

 

This automatic powder coating line is specifically engineered for the efficient coating of shelf components, featuring hangers that extend up to 13.5 meters in length. Designed with precision and flexibility in mind, this system ensures seamless processing even for large or intricately shaped shelving units.

 

The spray booth is fabricated from durable polypropylene (PP), a material known for its outstanding chemical resistance and longevity. This robust construction not only shields against corrosive substances but also ensures a long-lasting, low-maintenance operation, minimizing downtime and maintenance costs.

 

The spraying process integrates automatic gun spraying with supplementary manual coating stations, offering a blend of precision and adaptability. Automatic guns provide consistent coverage over broad surfaces, while manual touch-ups allow for meticulous attention to detail, ensuring every part receives a flawless finish. This hybrid approach caters to both high-volume production and intricate design requirements.

 

To ensure smooth and uninterrupted workflow, the line employs a power & free overhead conveyor system. This advanced system allows for flexible control over part movement, optimizing throughput and efficiency. Parts are manually loaded and unloaded at dedicated stations, accommodating the unique geometries of various shelf designs. This hands-on approach ensures careful handling of complex shapes, preserving the integrity and quality of each component throughout the coating process.

 

Overall, this powder coating line combines state-of-the-art automation with skilled craftsmanship, delivering a solution that boosts productivity, guarantees superior finishes, and adapts to the specific needs of your shelving products. Whether you require standard processing or customized solutions, this system is designed to meet your demands with reliability and excellence.

 

Customized Solutions and Quotation

 

Our powder coating lines are custom-designed to align with the specific products and demands of our clients. For an accurate quotation, we require detailed parameters of the production line you need. We invite you to contact us with comprehensive specifications for discussion; this will greatly assist us in crafting a solution that perfectly fits your requirements.

Feel free to reach out for an exclusive design proposal tailored to your needs. Additionally, we offer customization for various types of coating production lines based on the characteristics of your products, ensuring a solution that optimizes efficiency and quality.

 
The Process of Powder Coating Line:

 

1. Surface Preparation: The first step in the powder coating line is the surface preparation of the aluminum profiles. This stage is essential to ensure proper adhesion of the powder coating. Surface preparation may include cleaning, degreasing, and removing any contaminants from the aluminum surfaces.
2. Pre-Treatment: After surface preparation, the aluminum profiles undergo a pre-treatment process to enhance coating adhesion and corrosion resistance. Common pre-treatment methods include chemical cleaning, phosphating, or chromate conversion coating. The pre-treatment prepares the aluminum surface for better powder adhesion and improves coating performance.
3. Drying: Once the pre-treatment is completed, the aluminum profiles are passed through drying ovens to remove any remaining moisture from the surface. Dry aluminum surfaces are crucial for proper powder coating adhesion and finish.
4. Powder Coating Application: The dried aluminum profiles are then ready for powder coating application. The powder coating material is electrostatically charged and sprayed onto the aluminum profiles using powder coating guns. The positively charged powder particles are attracted to the grounded aluminum profiles, adhering to the surface uniformly.
5. Powder Curing: After powder coating application, the aluminum profiles are transferred to curing ovens. In the curing ovens, the powder coating undergoes a thermal curing process. The oven's heat causes the powder particles to melt and flow, creating a continuous, smooth coating film. The curing process also chemically cross-links the powder particles, ensuring a durable and hardened finish.
6. Cooling: Following the curing process, the coated aluminum profiles are allowed to cool down. This cooling phase stabilizes the coating and ensures it maintains its properties and appearance.
7. Quality Inspection: After cooling, the coated aluminum profiles undergo a thorough quality inspection. The inspection involves checking the coating thickness, appearance, adhesion, and overall quality to ensure it meets the specified standards.

 

Best Coating System Powder Coating Line with Power&Free Conveyor
Best Coating System Powder Coating Line with Power&Free Conveyor
Best Coating System Powder Coating Line with Power&Free Conveyor