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Powder Coating Line
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Electrostatic Automatic Powder Coating Line on Metal Substrate Hardware Spraying Equipment

Electrostatic Automatic Powder Coating Line on Metal Substrate Hardware Spraying Equipment

Brand Name: CHG
Model Number: AC-30
MOQ: 1 set
Price: Negotiable
Payment Terms: L/C, D/P, T/T, Western Union, MoneyGram
Supply Ability: 10 sets per year
Detail Information
Place of Origin:
China
Certification:
ISO, CE
Coating:
Powder, Powder Coating
Condition:
New
Control Unit:
PLC
Transport Package:
Customized
Supply Ability:
10/Year
Customization:
Available
Packaging Details:
Varies depending on the design
Product Description

Automatic Powder Coating Line for Varied Metal Components

 

Our automatic powder coating line is engineered to accommodate a broad spectrum of metal components, irrespective of their dimensions or geometries. This setup offers unmatched versatility and adaptability, suitable for numerous industrial applications. Constructed with PP (polypropylene) material, the spray booth ensures robustness and resistance against chemicals, maintaining operational integrity over time.

 

The coating process integrates automated spray guns with supplementary manual application techniques. This hybrid approach guarantees precision in treating intricate or less accessible component areas. For streamlined part handling, the production line features a power & free overhead conveyor system that facilitates efficient movement through the coating process. Despite this automation, parts are still loaded and unloaded by hand, ensuring compatibility with a wide array of item configurations.

 

Bespoke Solutions and Advanced Design Capabilities

 

We pride ourselves on crafting each powder coating line according to the distinct products and requirements of our clients. Our design team utilizes cutting-edge 3D modeling software to generate comprehensive 3D renderings, offering a clear and vivid preview of the finished system's appearance and functionality. This visual representation ensures all design elements align with your expectations and operational standards.

To furnish an accurate cost estimate, we request detailed specifications of the desired production line. We encourage you to contact us to discuss your needs in detail; this information will enable us to tailor a solution that precisely matches your requirements. Our design capacity surpasses conventional offerings, allowing us to devise custom solutions that enhance efficiency, guarantee superior finish quality, and tackle any unique manufacturing hurdles you may face.

 

By opting for our bespoke service, you gain access to a powder coating solution that not only satisfies but surpasses your expectations. Please reach out for a personalized design proposal that reflects your specific criteria, supported by precise 3D visualizations for utmost clarity.

 

The Process of Powder Coating Line:

1. Surface Preparation: The first step in the powder coating line is the surface preparation of the aluminum profiles. This stage is essential to ensure proper adhesion of the powder coating. Surface preparation may include cleaning, degreasing, and removing any contaminants from the aluminum surfaces.
2. Pre-Treatment: Following surface preparation, the aluminum profiles undergo a pre-treatment process to enhance both coating adhesion and corrosion resistance. Common methods include chemical cleaning, phosphating, or chromate conversion coating, all of which prepare the aluminum surface for optimal powder adhesion and improved coating performance.
3. Drying: Once the pre-treatment is completed, the aluminum profiles are passed through drying ovens to remove any remaining moisture from the surface. Dry aluminum surfaces are crucial for proper powder coating adhesion and finish.
4. Powder Coating Application: With the profiles thoroughly dried, they are ready for powder coating application. The electrostatically charged powder is sprayed onto the aluminum profiles using specialized guns. The positively charged powder particles are attracted to the grounded metal surfaces, ensuring an even and uniform coating.
5. Powder Curing: After powder coating application, the aluminum profiles are transferred to curing ovens. In the curing ovens, the powder coating undergoes a thermal curing process. The oven's heat causes the powder particles to melt and flow, creating a continuous, smooth coating film. The curing process also chemically cross-links the powder particles, ensuring a durable and hardened finish.
6. Cooling: Following the curing process, the coated profiles enter a cooling phase. This stabilizes the coating and ensures it retains its properties and appearance over time.
7. Quality Inspection: After cooling, the coated aluminum profiles undergo a thorough quality inspection. The inspection involves checking the coating thickness, appearance, adhesion, and overall quality to ensure it meets the specified standards.

 

Electrostatic Automatic Powder Coating Line on Metal Substrate Hardware Spraying Equipment 0 Electrostatic Automatic Powder Coating Line on Metal Substrate Hardware Spraying Equipment 1