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Powder Coating Line
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Manual Loading and Unloading Professional Powder Coating Line for Aluminum Profiles

Manual Loading and Unloading Professional Powder Coating Line for Aluminum Profiles

Brand Name: CHG
Model Number: AC-10
MOQ: 1 set
Price: Negotiable
Payment Terms: L/C, D/P, T/T, Western Union, MoneyGram
Supply Ability: 10 sets per year
Detail Information
Place of Origin:
China
Certification:
ISO, CE
Supply Ability:
10/Year
Package Size:
20000.00cm * 200.00cm * 400.00cm
Package Gross Weight:
100000.000kg
Customization:
Available
After-sales Service:
Guide Equipment Installation And Use
Warranty:
1 Year
Packaging Details:
Varies depending on the design
Product Description

Integrated Automatic and Manual Spraying System

 

This powder coating production line seamlessly integrates automatic spraying with supplementary manual coating, making it ideal for processing aluminum profiles of various sizes and shapes. The design ensures comprehensive coverage and meticulous finishing, even on complex geometries.

 

Spray Booth Material and Design

 

The spray booth is constructed from durable PP (polypropylene) material, offering excellent resistance to chemicals and ensuring long-lasting performance. The booth's design includes ergonomic features that enhance operator comfort and efficiency during the coating process. A detailed design drawing showcases the layout of the spray booth, highlighting its ventilation system and safety features.

 

Overhead Conveyor System

 

An overhead conveyor system is employed to facilitate smooth and efficient part movement through each stage of the coating process. This system optimizes space utilization while enhancing throughput. The engineering drawings illustrate the overhead conveyor pathway, showing how parts are systematically transported through cleaning, pre-treatment, drying, coating, and curing stages.

 

Manual Loading and Unloading

 

Parts are manually loaded and unloaded at specially designated stations along the conveyor line. This method offers flexibility in handling diverse profile types and sizes, ensuring accurate positioning for optimal coating results. The design plans highlight specific loading and unloading areas, equipped with ergonomic workstations to improve operational ease and efficiency.

 

By merging advanced automation with manual precision, this powder coating production line delivers high-quality finishes tailored to the unique requirements of aluminum profiles. Accompanying design drawings provide a clear visual guide to the system’s layout and workflow, ensuring transparent and straightforward setup and operation.

 

The Process of Powder Coating Line:

1. Surface Preparation: The first step in the powder coating line is the surface preparation of the aluminum profiles. This stage is essential to ensure proper adhesion of the powder coating. Surface preparation may include cleaning, degreasing, and removing any contaminants from the aluminum surfaces.
2. Pre-Treatment:

Following surface preparation, the aluminum profiles undergo pre-treatment to enhance both coating adhesion and corrosion resistance. Pre-treatment methods may include chemical cleaning, phosphating, or chromate conversion coating. These processes condition the aluminum surface for better powder adhesion and improved coating performance.

3. Drying: Once the pre-treatment is completed, the aluminum profiles are passed through drying ovens to remove any remaining moisture from the surface. Dry aluminum surfaces are crucial for proper powder coating adhesion and finish.
4. Powder Coating Application: The dried aluminum profiles are then ready for powder coating application. The powder coating material is electrostatically charged and sprayed onto the aluminum profiles using powder coating guns. The positively charged powder particles are attracted to the grounded aluminum profiles, adhering to the surface uniformly.
5. Powder Curing: After powder coating application, the aluminum profiles are transferred to curing ovens. In the curing ovens, the powder coating undergoes a thermal curing process. The oven's heat causes the powder particles to melt and flow, creating a continuous, smooth coating film. The curing process also chemically cross-links the powder particles, ensuring a durable and hardened finish.
6. Cooling: Following the curing process, the coated aluminum profiles are allowed to cool down. This cooling phase stabilizes the coating and ensures it maintains its properties and appearance.
7. Quality Inspection: After cooling, the coated aluminum profiles undergo a thorough quality inspection. The inspection involves checking the coating thickness, appearance, adhesion, and overall quality to ensure it meets the specified standards.
 
Professional Powder Coating Line Powder Coating System for Various Sizes Aluminium Profile

Professional Powder Coating Line Powder Coating System for Various Sizes Aluminium Profile

Professional Powder Coating Line Powder Coating System for Various Sizes Aluminium Profile